Search results for "sheet metal forming"
showing 10 items of 15 documents
An Intelligent Tool to Predict Fracture in Sheet Metal Forming Operations
2007
One of the main issues in sheet metal forming operations design is the determination of formability limits in order to prevent necking and fracture. In fact, the ability to predict fracture represents a powerful tool to improve the production quality in mechanical industry. Many researchers investigated the problem here addressed, mainly studying forming limit diagrams (FLD) or developing fracture criteria which are able to foresee fracture defects for different processes. In this paper, the author present some early results of a research project focused on the application of artificial intelligence (AI) for ductile fracture prediction in sheet metal forming operations. The main advantage o…
Innovative sheet metal forming processes: numerical simulations and experimental tests
2004
Abstract In this paper, computer aided engineering of some innovative sheet metal forming processes is reviewed. In particular, tube hydroforming processes and spinning processes are examined. Advanced numerical tools are utilized with the aim to design proper forming operations able to produce sound components. Furthermore, as far as the spinning process is concerned, experimental verifications are carried out to confirm the effectiveness of the numerical predictions.
A force measuring based strategy for failure prevention in incremental forming
2006
Abstract Incremental forming processes show a number of advantages compared to the traditional processes but, at the same time, some drawbacks are clearly known. Current problems, include the slowness of the process, low accuracy and a lack of knowledge in the field of material formability. This paper is focused on the latter issue: an industrially oriented methodology for detecting the approach of failure in incremental forming is proposed. The approach is based on the analysis of the trend of the forming force in order to assess whether the process can be run safely. If not, a proper strategy, to avoid material failure, is proposed and experimentally validated.
A sustainability point of view on sheet metal forming operations: material wasting and energy consumption in incremental forming and stamping process…
2012
Abstract Sustainability and sustainable production is nowadays a wide research field due the urgency of reducing environmental burdens of industrial production. Sustainable manufacturing issues are widely investigated too. In particular, due to the relevance such issues assume for automotive and aeronautical industry, the investigation of sheet metal forming processes sustainability is worth studying and, within this research fields, a certain lack of knowledge is still present. Many studies have been presented concerning the evaluation and reduction of environmental burdens in manufacturing. In this paper, the authors focus on sheet metal forming and aim to investigate both the efficient u…
Sustainability issues in sheet metal forming processes: an overview
2011
Abstract Environmental sustainability in manufacturing is nowadays an urgent and remarkable issue and the main concerns are related to more efficient use of materials and energy. In sheet metal forming processes there is still a lack of knowledge in this field mainly due to the need of a proper modelling of sustainability issues and factors to be taken into account. The aim of this paper is mainly to underline the state of the art from a forming point of view about the sustainability contributions offered in any phase of a product life cycle. Actually, a lack in terms of comprehensive contributions is present in the technical literature, thus, the authors try to give a sort of holistic visi…
Moving Least Squares Innovative Strategies For Sheet Forming Design
2011
In the last years a great interest in optimization algorithms aimed to design forming processes was demonstrated by many researches. Proper design methodologies to reduce times and costs have to be developed mostly based on computer aided procedures. Response surface methods (RSM) proved their effectiveness in the recent years also for the application in sheet metal forming aiming to reduce the number of numerical simulations. Actually, the main drawback of such method is the number of direct problem to be solved in order to reach good function approximations. A very interesting aspect in RSM application regards the possibility to build response surfaces basing on moving least squares appro…
A contribution on the optimization strategies based on moving least squares approximation for sheet metal forming design
2012
Computer-aided procedures to design and optimize forming processes are, nowadays, crucial research topics since industrial interest in costs and times reduction is always increasing. Many researchers have faced this research challenge with various approaches. Response surface methods (RSM) are probably the most known approaches since they proved their effectiveness in the recent years. With a peculiar attention to sheet metal forming process design, RSM should offer the possibility to reduce the number of numerical simulations which in many cases means to reduce design times and complexity. Actually, the number of direct problems (FEM simulations) to be solved in order to reach good functio…
A NEW PROGRESSIVE DESIGN METHODOLOGY FOR COMPLEX SHEET METAL STAMPING OPERATIONS: COUPLING SPATIALLY DIFFERENTIATED RESTRAINING FORCES APPROACH AND M…
2010
The growing interest in sheet metal stamping processes, particularly in the automotive industry has led to three main issues in this field:*request of very complex shapes; *growing interest in springback control; *solution of multi-objective problems. These issues make a sheet metal stamping processes design very difficult and proper design methodologies to reduce times and costs are highly required. In this paper, a computer aided approach aiming to satisfy the mentioned issues is proposed. In particular, a progressive design approach based on the integration between numerical simulations, Response Surface Methodology (RSM) and Pareto optimal solutions search techniques was applied in orde…
Incremental Forming Process for the Accomplishment of Automotive Details
2007
In the last decades the scenario of the industrial production is remarkably changed, since new market requirements have to be faced by the industries. The market, actually, more and more, asks for vary models and niches product. The necessity to intercept dynamically and to satisfy the demands for the market, driver of the innovation process, involves the necessity to reduce the Timeto- market introducing to new methodologies of engineering, like the 3D-prototyping, for the qualitative and structural analysis of the final component. For these reasons, at the beginning of the nineties, a new philosophy of sheet metal forming process begins to assert on the industrial scene, whose basic logic…
On the sustainability evaluation in sheet metal forming processes
2011
In sheet metal forming processes there is still a lack of knowledge in the field of environmental sustainability mainly due to the need of a proper modeling of issues and factors to be taken into account. Such topic is, nowadays, a urgent and remarkable issue in manufacturing and the main concerns are related to more efficient use of materials and energy. What is more, the estimation of environmental burdens of forming technologies is very complex to be accomplished since it is essentially process-dependent. This means that when comparing, for instance, a traditional forming process with an innovative one, there are some peculiar aspects to be considered; actually, processes can be rather d…